Standard pallet sizes work for about 80% of logistics applications. But what about the other 20%? Oversized industrial equipment, oddly shaped products, retail display needs, and specialized storage systems all require pallets that don't come off the standard menu.
Custom pallet manufacturing starts with understanding your specific requirements. Key specifications include: overall dimensions (length × width × height), load capacity (dynamic, static, and racking), number of entry points (2-way or 4-way), deck board spacing and thickness, stringer or block construction, and any special treatments or certifications.
Common custom pallet applications include: oversized pallets (up to 8 feet or larger) for machinery, equipment, and building materials; miniature pallets for retail displays, trade shows, and small-format shipping; specialty heights for specific racking systems; flush-deck pallets for uniform load surfaces; and winged pallets for drum or barrel storage.
Material selection is critical for custom pallets. Hardwood species (oak, maple) provide maximum strength for heavy loads. Softwood species (pine, spruce) offer lighter weight and lower cost. Engineered materials like plywood or OSB can provide smooth surfaces and consistent dimensions.
Lead times for custom pallets are typically 5-10 business days depending on complexity and quantity. For recurring orders, we maintain specifications on file so reorders can be produced in 2-3 days.
Cost for custom pallets varies based on size, materials, and complexity. Simple dimensional changes from standard sizes typically add 15-25% to the base price. Highly specialized designs with engineered materials or complex features may cost 2-3 times a standard pallet.
At Riverside Pallet Co., our custom pallet team works with you from concept to delivery. We'll review your specifications, recommend optimal construction methods, provide samples if needed, and manufacture to your exact requirements. No minimum order on custom designs.