PalletRepair
Expert repair services that extend pallet life by 3x. Save money, reduce waste, and maintain supply chain reliability.
Request Repair Service
We repair all sizes and types of wood pallets.
What We Repair
Broken Boards
Cracked, split, or missing top and bottom deck boards replaced with matching lumber.
Damaged Stringers
Notched or broken stringers repaired or replaced to restore load-bearing capacity.
Protruding Nails
All fasteners inspected and either removed, reseated, or replaced for safety.
Structural Warp
Warped or twisted pallets are straightened when possible or components are salvaged.
Block Replacement
Damaged blocks on block-style pallets replaced with properly sized components.
Lead Board Repair
Critical lead boards (fork entry points) reinforced or replaced for forklift compatibility.
Repair vs. Replace: The Numbers
Repairing a pallet costs a fraction of buying new — and the environmental savings are even bigger.
Our Repair Techniques
Five specialized repair methods allow us to restore virtually any pallet to full working condition.
Board Replacement
Damaged deck boards are removed and swapped with matching reclaimed lumber. We match thickness, width, and wood species for a consistent finished product.
Stringer Repair
Companion stringers are bolted alongside damaged originals, restoring full load-bearing capacity without replacing the entire pallet frame.
Re-nailing
All loose, bent, or protruding fasteners are reset using pneumatic nail guns. This eliminates safety hazards and ensures boards stay firmly attached.
Block Replacement
Damaged or crushed blocks are drilled out and replaced with precision-cut replacements. Block alignment is verified for forklift compatibility.
Structural Reinforcement
Additional supports, gusset plates, or reinforcement boards are added to pallets that need extra strength for heavy or irregular loads.
Quality Guarantee
Every pallet we repair is backed by rigorous quality controls and a written warranty.
12-Point Inspection
Every repaired pallet undergoes a comprehensive 12-point inspection covering structural integrity, fastener condition, board alignment, and dimensional accuracy.
Load Testing
Random samples from every batch are subjected to static and dynamic load testing to verify they meet or exceed industry weight specifications.
90-Day Warranty
All repairs carry a full 90-day warranty. If a repaired pallet fails under normal use within the warranty period, we replace it at no cost.
Free Replacement
If a repaired pallet fails within warranty, we don't just fix it — we replace it entirely, free of charge, with priority delivery.
Digital Repair Records
Every batch receives a digital repair record documenting work performed, materials used, and inspection results for your supply chain records.
Turnaround Times
Fast, predictable turnaround so your operations never stall waiting for pallets.
Small Batch (1-100)
2-3 business days turnaround. Ideal for spot repairs and one-time cleanups.
Medium Batch (100-500)
3-5 business days turnaround. Our most common order size for regular customers.
Large Batch (500+)
5-7 business days turnaround. Dedicated crew assigned to ensure on-time completion.
Rush Service
Next-day turnaround available for an additional $1 per pallet. Perfect for urgent supply chain needs.
Scheduled Ongoing Repair
Dedicated weekly slot reserved for your pallets. Consistent turnaround with priority processing every week.
Case Study
Real results from a real customer.
A food distribution company was spending $180,000 per year on new pallets. After switching to our repair program, they achieved dramatic results:
By repairing pallets instead of replacing them, this customer extended average pallet life from 2 cycles to 7 cycles — reducing both costs and environmental impact significantly.
How Our Repair Process Works
From the moment your pallets arrive at our yard to the day they ship back, every step is systematic, documented, and quality-controlled.
Intake & Logging
Every incoming load is photographed, counted, and entered into our tracking system. You receive an intake confirmation email with batch number, pallet count, and estimated completion date.
Sorting & Grading
Pallets are sorted into repair tiers: light repair (1-2 boards), moderate repair (structural work), and heavy repair (multiple components). This determines crew assignment and pricing.
Disassembly & Salvage
Pallets beyond repair are carefully disassembled. Usable boards, stringers, and blocks are salvaged for use as replacement components, maximizing material reuse and minimizing waste.
Precision Repair
Skilled technicians replace damaged components using pneumatic nail guns, industrial saws, and specialized pallet jigs that ensure dimensional accuracy to within 1/8 inch on every repaired unit.
12-Point Quality Inspection
Every repaired pallet passes through a 12-point inspection covering board integrity, nail placement, stringer strength, block alignment, dimensional accuracy, and forklift entry clearance.
Stacking & Dispatch
Inspected pallets are stacked, banded, and staged for delivery or pickup. Digital repair records are generated and emailed to you before the pallets leave our facility.
Our Repair Facility
A look inside our 25,000-square-foot repair operation in Riverside, California.
Our main repair bay processes up to 500 pallets daily
Incoming pallets are sorted by condition and repair tier
Trained technicians perform precision board replacement
Finished pallets stacked and ready for dispatch
Every unit passes a 12-point quality inspection
Reclaimed lumber sorted by size and species for repairs
Repair By The Numbers
Over a decade of pallet repair excellence — and the numbers speak for themselves.
Repair Pricing Tiers
Transparent, flat-rate pricing based on the extent of repair needed. No surprises on your invoice.
Light Repair
- 1-2 board replacements
- Re-nailing and fastener reset
- Minor cosmetic fixes
- Same-week turnaround
Standard Repair
- 3-4 board replacements
- Stringer companion repair
- Full re-nailing
- Lead board reinforcement
Heavy Repair
- 5+ board replacements
- Full stringer replacement
- Block replacement
- Structural reinforcement
- Load testing included
Custom / Specialty
- Non-standard sizes
- Heat treatment (ISPM-15)
- Custom branding or stenciling
- Hardwood repairs
- Export-grade compliance
Volume Discounts Available for Orders of 200+ Pallets
Recurring customers enjoy locked-in rates and priority scheduling. Ask about our monthly repair contracts.
Why Choose Professional Repair
Pallet repair is more than a cost-saving measure. It is a strategic business decision that impacts your bottom line, your operations, and the environment.
Dramatic Cost Reduction
Repairing a pallet costs 40-70% less than buying new. For a company cycling 10,000 pallets annually, that translates to $50,000 or more in savings every year.
Reduced Environmental Impact
Every repaired pallet prevents roughly 30 lbs of wood from entering a landfill and avoids the carbon emissions associated with manufacturing a new one from raw lumber.
Supply Chain Reliability
A steady pipeline of repaired pallets means you never face shortages. Lumber price spikes and supply chain disruptions have less impact when you are reusing what you already have.
Consistent Quality Standards
Our 12-point inspection ensures every repaired pallet meets NWPCA guidelines for load capacity, dimensional accuracy, and structural integrity before it leaves our facility.
Faster Availability
New pallets can take weeks to manufacture and deliver during peak demand. Repaired pallets are typically turned around in 2-5 business days and are ready to go back into service immediately.
Sustainability Compliance
Many retailers and distributors now require sustainability reporting. Our repair program provides documented waste diversion metrics that count toward your ESG and sustainability goals.
What Our Clients Say
We switched from buying new pallets to using Riverside Pallet Co.'s repair service two years ago. Our annual pallet costs dropped by $85,000 and the quality has been consistently excellent.
Turnaround time is what sets them apart. We send in a truckload Monday morning and get repaired pallets back by Wednesday. That kind of speed keeps our warehouse running smoothly.
The repair records they provide are incredibly detailed. Our sustainability team uses them directly in our ESG reporting. It is a genuine partnership, not just a vendor relationship.
Repair Showcase
See the quality of our work. These pallets went from damaged and unusable to fully restored and load-ready.
Severely Damaged Pallets
These 48x40 GMA pallets arrived with multiple broken deck boards, cracked stringers, and protruding nails. Standard industry practice would be to scrap them entirely.
Fully Restored to Service
After board replacement, stringer companion repair, and complete re-nailing, these pallets passed our 12-point inspection and are rated for 2,500 lbs dynamic load capacity.
Repair FAQ
Common questions about our pallet repair services, answered.
What types of pallets can you repair?
We repair all standard wood pallet sizes and styles including 48x40 GMA, 42x42, 48x48, stringer pallets, and block pallets. We also handle non-standard and custom sizes. The only pallets we cannot repair are those with severe mold contamination or chemical spills that compromise the wood fiber.
How do I know if my pallets are worth repairing vs. replacing?
As a general rule, if 60% or more of the pallet structure is intact, repair is almost always cheaper than buying new. During intake, our team grades every pallet and will advise you honestly if any units are beyond economical repair. Those pallets are recycled instead.
Can you match the wood species and board dimensions exactly?
Yes. We maintain an inventory of reclaimed lumber in all common species (SYP, SPF, oak, hardwood mix) and dimensions. For specialty or uncommon sizes, we can custom-mill boards to match within 48 hours.
Do repaired pallets meet ISPM-15 heat treatment requirements?
Repaired pallets can be heat-treated to ISPM-15 standards for international shipping. This is an add-on service. We operate a certified heat treatment chamber and can stamp pallets with HT markings upon completion.
What is your warranty on repaired pallets?
All repairs carry a 90-day warranty against failure under normal use conditions (up to rated load capacity). If a repaired pallet fails within warranty, we replace it entirely at no cost with priority delivery.
Can you pick up and deliver pallets for repair?
Absolutely. We offer full-service pickup and delivery throughout Southern California. Pickup is free for batches of 200 or more pallets within 50 miles of our Riverside facility. Smaller batches or longer distances are available at competitive transportation rates.
How is pricing determined?
Pricing is based on the extent of repair needed per pallet. After intake sorting, you receive a detailed quote showing how many pallets fall into each repair tier (light, standard, heavy) with per-unit pricing for each. There are no surprise charges.
Do you offer ongoing repair contracts?
Yes. Many of our customers operate on monthly or quarterly repair contracts with reserved scheduling, locked-in pricing, and dedicated account management. Contract customers also receive priority turnaround and volume discounts of 10-20%.
Service Area
Based in Riverside, California, we serve the entire Southern California region with pickup and delivery for pallet repair.
Free Pickup for 200+ Pallets Within 50 Miles
Extended service areas available. Contact us for a quote on deliveries outside our standard coverage zone.
Stop Buying New. Start Repairing Smart.
Join hundreds of Southern California businesses saving money and reducing waste with professional pallet repair. Get a free quote today and see how much you could save.